Merc 496 HO Spark Plugs
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Merc 496 HO Spark Plugs
Planning to do my plugs in Spring. Tons of different info and perspectives on running the recommended AC 41-983 plugs vs the NGKs. I'm leaning towards NGK. They offer the Iridium series (TR55iX) or Laser Platinum pztr5a-15.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
2016 A28
VP430, wht/blk boot strip, hardtop
2005 272
Merc 496 HO
VP430, wht/blk boot strip, hardtop
2005 272
Merc 496 HO
- Big Block Power
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Re: Merc 496 HO Spark Plugs
Myself I always run what the factory puts in it. Normal AC plugs will last you years in a boat. Everytime I don't put the factory ones in it, it never runs the same. That's my 10 cents.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
Re: Merc 496 HO Spark Plugs
As BB said AC is the correct plug. Do you do any oil mix winterizing? If yes just stay with AC and do them yearly.Cobalt272! wrote: Sun Dec 29, 2019 5:25 pm Planning to do my plugs in Spring. Tons of different info and perspectives on running the recommended AC 41-983 plugs vs the NGKs. I'm leaning towards NGK. They offer the Iridium series (TR55iX) or Laser Platinum pztr5a-15.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
Most 496ho are just pump the air out? So your plugs will last a long time.
So..
AC 41-983 are the OE platinum.
AC 41-993 are their iridium design, Like the NGK TR.
Running a plug that doesn’t shield emf etc can be a problem as you’ve noticed your ecm is right on top and don’t like plugs and wires that emit non suppressed spark energy fields.
Stay with either (41-983 or TR55ix) but carful on gapping as to never use a pull through gapper. Just one that grabs the edge.
They should be already at .060 but .050 is fine.
Now remember to give us a performance report!
2008 272 , 496 HO fo SHO
California Delta
Table Rock Lake
#FARCON
California Delta
Table Rock Lake
#FARCON
Re: Merc 496 HO Spark Plugs
Is this the same case for Volvo 8.1?cmattj wrote: Sun Dec 29, 2019 5:55 pmAs BB said AC is the correct plug. Do you do any oil mix winterizing? If yes just stay with AC and do them yearly.Cobalt272! wrote: Sun Dec 29, 2019 5:25 pm Planning to do my plugs in Spring. Tons of different info and perspectives on running the recommended AC 41-983 plugs vs the NGKs. I'm leaning towards NGK. They offer the Iridium series (TR55iX) or Laser Platinum pztr5a-15.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
Most 496ho are just pump the air out? So your plugs will last a long time.
So..
AC 41-983 are the OE platinum.
AC 41-993 are their iridium design, Like the NGK TR.
Running a plug that doesn’t shield emf etc can be a problem as you’ve noticed your ecm is right on top and don’t like plugs and wires that emit non suppressed spark energy fields.
Stay with either (41-983 or TR55ix) but carful on gapping as to never use a pull through gapper. Just one that grabs the edge.
They should be already at .060 but .050 is fine.
Now remember to give us a performance report!![]()
1978 19CD "Benny"
Re: Merc 496 HO Spark Plugs
You betcha..... even though Volvo seems to use a proprietary number.. Fancy Swedes right?

The ecms are a different style, and design (mefi) and on the opposite side of the engine but still on top. Stay with a Platinum replacement.
2008 272 , 496 HO fo SHO
California Delta
Table Rock Lake
#FARCON
California Delta
Table Rock Lake
#FARCON
Re: Merc 496 HO Spark Plugs
Good to know, thanks for the info. I have heard that also, that they dont like the iridium plugscmattj wrote: Mon Dec 30, 2019 10:07 amYou betcha..... even though Volvo seems to use a proprietary number.. Fancy Swedes right?![]()
The ecms are a different style, and design (mefi) and on the opposite side of the engine but still on top. Stay with a Platinum replacement.
1978 19CD "Benny"
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- Commander
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Re: Merc 496 HO Spark Plugs
Great stuff, thank you. I'll be sure to stick with the AC 41-983 Iridium. And yes, I do a full winterization with oil mixture.
2016 A28
VP430, wht/blk boot strip, hardtop
2005 272
Merc 496 HO
VP430, wht/blk boot strip, hardtop
2005 272
Merc 496 HO
Re: Merc 496 HO Spark Plugs
.Cobalt272! wrote: Sun Dec 29, 2019 5:25 pm Planning to do my plugs in Spring. Tons of different info and perspectives on running the recommended AC 41-983 plugs vs the NGKs. I'm leaning towards NGK. They offer the Iridium series (TR55iX) or Laser Platinum pztr5a-15.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
We just installed new iridium plugs in ours a couple of months ago C272!. Picture here.
Be sure to gap at .060" as the Merc 496 manual recomends.
.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
Re: Merc 496 HO Spark Plugs
Runs well with the iridium plugs?AsLan7 wrote: Mon Dec 30, 2019 11:17 am.Cobalt272! wrote: Sun Dec 29, 2019 5:25 pm Planning to do my plugs in Spring. Tons of different info and perspectives on running the recommended AC 41-983 plugs vs the NGKs. I'm leaning towards NGK. They offer the Iridium series (TR55iX) or Laser Platinum pztr5a-15.
Any insight, thoughts or experience would be appreciated w/r/t performance, fuel consumption, longevity.
We just installed new iridium plugs in ours a couple of months ago C272!. Picture here.
Be sure to gap at .060" as the Merc 496 manual recomends.
.
1978 19CD "Benny"
Re: Merc 496 HO Spark Plugs
It does!
Ran the last iridium plugs for two years.
Ran the last iridium plugs for two years.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- Big Block Power
- Fleet Admiral
- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Merc 496 HO Spark Plugs
So I pulled a plug today. It looked great. But I looked at the electrode and it just looked weird. The angle wasn't right. So doing some searching I think it has the wrong plugs in it. I think it wanted too be a small block in its after life. It has mr43lts plugs in it.from what I can find they fit the small block.
From all the searching of should have the double platinum or DP for short

Volvo part number 3861326 Mercury part number
33-863622001
or NGK PZTR5A-15 or
AC Delco 41-983
Or Denzo TJ14R-P15
And gapped to. 060
From all the searching of should have the double platinum or DP for short
Volvo part number 3861326 Mercury part number
33-863622001
or NGK PZTR5A-15 or
AC Delco 41-983
Or Denzo TJ14R-P15
And gapped to. 060
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
Re: Merc 496 HO Spark Plugs
.Big Block Power wrote: Sat Oct 10, 2020 5:02 pm So I pulled a plug today. It looked great. But I looked at the electrode and it just looked weird. The angle wasn't right. So doing some searching I think it has the wrong plugs in it. I think it wanted too be a small block in its after life. It has mr43lts plugs in it.from what I can find they fit the small block.
From all the searching of should have the double platinum or DP for short
Volvo part number 3861326 Mercury part number
33-863622001
or NGK PZTR5A-15 or
AC Delco 41-983
Or Denzo TJ14R-P15
And gapped to. 060
How weird?
Remember this....

.
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2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- Big Block Power
- Fleet Admiral
- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Merc 496 HO Spark Plugs
That was your misfire? Mine didn't look like that. Just like it comes with a .060 gap and it was changed to .042 it was bent by a human. And it just didn't look right. Glad it didn't look like that one. Whew.AsLan7 wrote: Sat Oct 10, 2020 5:16 pm.Big Block Power wrote: Sat Oct 10, 2020 5:02 pm So I pulled a plug today. It looked great. But I looked at the electrode and it just looked weird. The angle wasn't right. So doing some searching I think it has the wrong plugs in it. I think it wanted too be a small block in its after life. It has mr43lts plugs in it.from what I can find they fit the small block.
From all the searching of should have the double platinum or DP for short
Volvo part number 3861326 Mercury part number
33-863622001
or NGK PZTR5A-15 or
AC Delco 41-983
Or Denzo TJ14R-P15
And gapped to. 060
How weird?
Remember this....![]()
.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
Re: Merc 496 HO Spark Plugs
Our misfire was a bad number 3 coil pack
We have no idea how this plug got this way. Weird.
We have no idea how this plug got this way. Weird.
2002 Cobalt 262
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
&
2005 Cobalt 263
496 MagHO
(sold )
Erie, PA
Currently boatless (for now)
will fly for food
(CChat moderator)
- Big Block Power
- Fleet Admiral
- Posts: 17930
- Joined: Sat May 07, 2016 8:05 pm
- Location: Neenah,Wi
- Contact:
Re: Merc 496 HO Spark Plugs
Definitely. I wish I knew why the PO had these plugs installed? I just wonder what was in it first.AsLan7 wrote: Sat Oct 10, 2020 8:52 pm Our misfire was a bad number 3 coil pack
We have no idea how this plug got this way. Weird.
03Cobalt220 8.1gxi DP
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
"Kids in Tow2"
"Pot The Jus" Originator :-)
Neenah Wi
#ItsBu'sfault
#FARCON Marine CC Core!
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